CERASONIC CUTTING MACHINE
CERASONIC is a machine exclusively designed for cutting
thermo plastic materials
such as synthetic fiber,and non woven cloth,combining
the characteristic of ceramics
and newly developed ultra sonic cutting technology.
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| 1.Using our original ceramic horn. The horn is made of a wear-resistant and chemical proof ceramic blade tip and a special alloy ,producing little heat. In contrast to Heat cutting tools,can easily and safely use the machine. 2.Cutting speed has been increased in consequence of using ceramic tip. 3.The vibrating frequency can be adjusted to the optimum for cutting clothes. 4.CERASONIC is provided with an automatic frequency adjustment device and constant amplitude controller for stable cutting. |
| Specifications | |
| Model | CRS |
| Roll width (mm) | 1800 , 2000 , 2200 , 2400 |
| Machine speed (m/min) | 1.(Low speed type;) ; 2 to
20 m/min 2.(Normal type ); 6 to 60 m/min |
| Electric power source (3 phase) Consumption 10KVA |
1. 200VAC 50Hz/60Hz 2. 220VAC 60Hz 3. 380VAC 50Hz 4. 440VAC 60Hz |
| Air source Consumption 1m3/h |
0.5Mp |
| Unit | Contents |
| Cloth entrance part | Cloth empty detect unit(When empty,machine stops) |
| Cloth positioning part | P.I.D centering system |
| Cutting part | 1.Ultra sonic oscilator 2.Vibrator 3.Cutting horn with Ceramic tip 4.Support steel (Super hard steel) |
| Drive unit | 1.Feed roller (0.75Kw ) Driven with V.V.V.F Inverter drive unit. (Equipen the fine speed adjust device) 2.Main roller (0.75Kw ) Driven with V.V.V.F Inverter drive unit. 3.Pull out roller (0.4Kw) Driven with V.V.V.F Inverter drive unit. (Equiped the fine speed adjust device) 4.Plaiting (0.4Kw) Driven with V.V.V.F Inverter drive unit. (Equiped the plaiting width adjust device) |
| Control part | 1.Main control panel. 2.Operation panel. (Machine control unit;Programmable logic controller.) |
| Optional units | 1.Edge position control device for the cloth
positioning unit. 2.Edge position control device.Cutting part 3.Automatic suction device for cut selvages. 4.Pre-heat cylinder. 5.Winding device. 6.Unwinding device |
| Drawing |
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| Compare with the heat cut machine | ||
| Shape of the cutting part | CERASONIC cutting | Heat cutting |
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| CERASONIC cutting horn | Heat cutting blade | |
| Cutting method | Smash fibers with a high frequency vibrating ceramic tip | Melt and cut fibers with a herated blade. |
| Melting method | Heat is generated by high frequency vibrating tip. | Fibers are melted with an electric heater |
| Sample photos | ![]() |
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| In case of machine stop, | Cloth is not over melted. (Cutting tip does not attacked the cloth) |
An electric heater melt the cloth. (It must remove from the cloth) |
| Sample photos | |||
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A sample photo (Cutting a salvage of the print cloth) |
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| Sample1(P.E 100% ) A photo of plane figure |
Sample1(P.E 100% ) A photo of side view. |
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| Sample2(P.E 100% ) A photo of plane figure |
Sample2(P.E 100% ) A photo of side view. |
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